State-of-the-art de-coating and coating

With our innovative de-coating process, the substrate remains undamaged, and the interface layer is preserved. This avoids cobalt leaching – a method that would otherwise shorten the tool life of reconditioned tools when applied as a conventional process. This forms an ideal basis for reworking and fresh coating.

With our state-of-the-art Quad-Coating coating system, we combine the advantages of the sputter process with those of the ARC process. This is akin to a quantum leap in tool coating – the advantages of both processes having been combined in perfect synergy. Outstandingly smooth surfaces with excellent coating adhesion – for outstandingly long performance.

When using conventional processes, a tool can only be reground and re-coated around 3-5 times. Our innovative reconditioning process with finely tuned precision enables us to overcome this natural limit.

Thanks to our de-coating and coating process, a tool can be regrinded as often as the tool geometry allows!

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Coating

Bespoke and professional coatings of tool surfaces is vitally important when it comes to the performance, tool life and precision of brand-new and regrinded tools. Utilising state-of-the-art coating systems, we perform these processes in next to no time – and with the highest level of precision. This lays the groundwork for rapid and controlled processes in such a crucial phase of production – thereby ensuring the highest quality with rapid delivery times.

Our Coating types

Müller Color Nano Hardness [Gpa] max. Application temperature Examples of Applications
MC0100 gold 24 600 Cutting tools made of HSS or solide carbide with low Vc, forming and injection moulding tools
MC0300 violett-schwarz 28 700 universal coating for solid carbide cutting tools
MC0400 violett-schwarz 32 850 machining of hard and high-speed, machining of hard-to-machine materials
MC0600 blau-grau 34 850 Cutting wheels, Gear cutters
MC0700 kupfer 45 1200 High-performance machining for milling and drilling operations, especially in casting / hard milling >52 HRC
MC0800 silber-grau 36 900 Processing of non-ferrous metals such as aluminium >7% Si, copper, titanium alloys and others
MC0900 violett-schwarz 35 1000 Machining of steel, cast iron, high-strength alloys
MC1100 zirkon 28 800 for drilling and milling operations of aluminium alloys, low build-up cutting due to high coating smoothness
MC1300 violett-schwarz 35 1000 Thin film for micro tools for cutting steel, cast iron and high-strength alloys
MC1700 schwarz 25 350 Processing of GRP, CFRP, non-ferrous metals, aluminium alloys up to 12% silicon, very wear-resistant and smooth, sharp cutting edges, low build-up cutting
MC3100 kupfer 45 1100 Another high-performance coating for drilling and milling operations of steel / cast iron. Due to the use of boron more stress-insensitive
MC5300 kupfer 40 1100 Thin film for stainless steel, titanium and steels up to 70HRC

 

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